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Reactors

Stainless Steel Reactors - Limpet Coil, Jacketed & Dimple Type

Limpet coil, jacketed and dimple jacket reactors from 50 L to 25,000 L in SS 304, SS 316 and SS 316L, engineered for reaction, distillation and crystallisation duty.

Engineered To Process DutyEvery unit designed around your volume, pressure and temperature.
GMP Grade FinishInternal mirror polish and hygienic weld finishing on request.
Tested & DocumentedHydro-test, DP test and material certificates with every despatch.
Description

Stainless Steel Reactors - Limpet Coil, Jacketed & Dimple Type

Techno-Mac Enterprises manufactures stainless steel chemical reactors in limpet coil, jacketed and dimple jacket construction for pharmaceutical, bulk drug, agrochemical and speciality chemical plants. Each reactor is engineered to the customer's process duty - volume, operating pressure, temperature, agitation and heat-transfer requirement.

Vessels are fabricated in SS 304, SS 316, SS 316L, duplex or MS-lined construction with mechanical seal or stuffing box sealing, and finished to GMP mirror polish or matt finish as required.

In operation the charged batch is agitated while the heating or cooling medium - steam, hot oil, chilled water or brine - circulates through the limpet coil or jacket. Nozzles are provided for charging, vapour outlet, thermowell, sampling, rupture disc and bottom flush discharge, and the complete assembly can be supplied with condenser, receiver, structural support and piping as a ready-to-install reaction block.

Mirror polished stainless steel limpet coil reactor with manhole
Special Features

Built-In Engineering Advantages

01

Limpet coil, jacketed and dimple jacket heat transfer

02

Mechanical seal or gland packed sealing arrangement

03

Anchor, turbine, paddle, propeller and pitched blade agitators

04

Capacities from 50 litres to 25,000 litres

05

Internal mirror polish up to 220 grit for GMP duty

06

Hydro-tested, dye-penetrant and radiography tested welds

07

Bottom flush discharge valve and CIP/SIP ready nozzle layout

08

Supplied loose or as a complete reaction block with condenser, receiver and structure

Technical Data

Specifications

Indicative ranges - every unit is manufactured to the customer's process design and site requirement.

Capacity50 L to 25,000 L
MOCSS 304 / SS 316 / SS 316L / MS + SS clad
Heat transferLimpet coil / Jacket / Dimple jacket
Design pressureFull vacuum to 10 kg/cm² (shell & jacket)
Design temperature-10 °C to 250 °C
SealingMechanical seal or stuffing box
DriveHelical / worm gearbox with flameproof motor
FinishInternal mirror polish, external matt or buffed
Agitator speed30 to 150 RPM (VFD optional)
NozzlesCharging, vapour, thermowell, sampling, rupture disc, sight & light glass
TestingHydro test, DP test, radiography, MTC as per IS/ASME
InsulationLRB / mineral wool with SS or aluminium cladding
Where It Is Used

Applications

Bulk drug & API synthesis

Speciality & fine chemicals

Agrochemicals & pesticides

Dyes, pigments & intermediates

Resin and polymer processing

Food and cosmetic processing

Distillation, reflux and solvent recovery batches

Crystallisation and pilot-scale process development

Let's Build Excellence Together

Custom Solutions. Lasting Performance.

Share your process requirement and our technical team will engineer the right equipment for your plant.